The purpose of Phase 3 – Product Design & Process Development is to fully develop the design & manufacturing processes identified in the concept phases. Detailed engineering drawings are produced and all applicable analysis tools (FEA, Mold Flow, DFM, Tolerance Analysis) are applied to the design. Also in this phase, the risk analysis is applied to both the product and the process. At the end of this phase, the design requirements have been translated into a detailed specification.
Develop Product Specification (PS)
Fully detail design
Fabricate working prototypes for pre-verification testing
Apply applicable design tools to design:
FEA – Finite element analysis
Mold Flow – Design for injection molded components
DFM – Design for manufacturability
Perform Risk Analysis (DFMEA, PFMEA)
Conduct design reviews as required
Develop draft manufacturing documents
Product Specification (PS)
CAD database of assemblies and components
Component specifications and material selections
Detailed bill of materials and product cost estimate
Preliminary manufacturing plan
Tooling and equipment requirements
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